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Fine Ceramics×パイロットコーポレーション - List of Manufacturers, Suppliers, Companies and Products

Fine Ceramics Product List

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Fine ceramics "porous ceramics"

Fine ceramics "porous ceramics"

For controlling the flow rate of gases and liquids. Achieving stable flow and reduced pressure loss.

The pilot's "porous ceramics" can create numerous through-holes for extrusion molding. It is possible to mold thin ceramics with a minimum outer diameter of φ0.3 mm, fine-pore ceramics with a minimum pore diameter of φ0.02 mm, and through porous ceramics with over 100,000 holes. These are used in fields such as analysis, automotive, and semiconductors. 【Features】 ■ Even for pores with a diameter of less than 1 mm, it is possible to produce items with an aspect ratio of over 200. ■ High aspect ratio holes are penetrated in the extrusion direction. ■ Since the holes are straight and pass through a dense body, stable flow rates can be achieved. *For more details, please refer to the product catalog available for PDF download. Feel free to contact us with any inquiries.

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  • Ceramics

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Fine ceramics [complex shapes]

Fine ceramics [complex shapes]

Molding know-how and mold technology for realizing complex shapes.

Based on the molding know-how and mold technology cultivated through writing instruments, we can manufacture small and complex-shaped ceramics injection molding (CIM) parts. These can be used for orthodontic attachments (such as brackets) and medical components. 【Processing Examples】 - We manufacture orthodontic attachments, specifically "brackets," through ceramics injection molding (CIM). - The brackets are made from ultra-fine zirconia powder as the raw material and are precisely injection molded. - We have implemented unique innovations in the manufacturing process to achieve sufficient durability for use. - To enhance the adhesion of adhesives to tooth surfaces, they have a special structural shape (patent pending). A special surface treatment has achieved an aesthetically pleasing mirror-like gloss. For more details, please download the catalog or contact us.

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  • Ceramics
  • Other optical parts

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Fine ceramics [color ceramics]

Fine ceramics [color ceramics]

Polishing techniques that express vibrant colors

Fine ceramic materials in colors such as white, black, blue, gray, and pink can be used to manufacture colored ceramics. Using various colored ceramic materials, we shape and fire them, apply surface finishing according to specifications, and also expand into products such as jewelry, decorations, and writing instruments. [Processing Examples] With press molding such as cold isostatic pressing (CIP), it is possible to shape pipes and plates with a diameter of 5 mm or more. For more details, please download the catalog or contact us.

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  • Other optical parts

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Fine ceramics "Zirconia rod"

Fine ceramics "Zirconia rod"

Can be utilized in processes that require wear resistance, insulation, and corrosion resistance. Achieves a small diameter of 0.5 to 2.0 mm.

Our company utilizes the technology cultivated in the manufacturing of mechanical pencil leads to produce fine, long-shaped ceramic products called "Zirconia Rods." Until now, we have offered these as original products, but in response to numerous requests, we have added standard products to our lineup. You can choose from four types with diameters ranging from 0.5 to 2.0 mm (in 0.5 mm increments). These are ideal for processes where "the use of metals is not suitable," such as those requiring wear resistance and insulation. They can also be used as materials for manufacturing components of precision equipment that are becoming smaller. 【Features】 ■ Capable of producing high-density molded bodies through our unique kneading, extrusion molding, and firing technology ■ Provides a smooth surface with an Ra of approximately 0.2 due to extrusion molding ■ Short lead times are possible because of domestic manufacturing ■ Sold stored in a dedicated slide tray that is easy to retrieve and has excellent preservation properties *For more details, please download the materials or feel free to contact us.

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  • Ceramics

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Fine ceramics [secondary processing]

Fine ceramics [secondary processing]

Submicron high-precision processing technology and measurement technology.

We can perform precise sub-micron machining on ceramics. High-precision outer diameter machining at the sub-micron level is possible. High-precision hole machining with a diameter of Φ40μm or more is possible. High-precision surface finishing is possible. These can be used for optical communication ferrules, optical device components, electrode guides for discharge machining, and more. For further details, please download the catalog or contact us.

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